The scope of work included the full 2D design, fabrication, surface preparation, painting, delivery, and installation of the new silo, together with access stairs, handrailing, platforms, and blow lines. All design and fabrication drawings were produced in-house by Robinsons Longcliffe Ltd’s engineering team.
As part of the works, Robinsons Longcliffe also managed the removal of the existing laminated silo, including all transport and crane hire, providing the client with a complete turnkey solution from dismantling through to installation of the new system.

All steelwork was fully painted throughout using a C4-rated industrial coating system to provide long term corrosion protection and durability in an exposed environment.

The project was successfully completed on schedule and to specification, providing Vital Liquid Polymers Ltd with a modern, high-capacity filler silo designed for efficient and reliable operation.

The post 110m³ Filler Silo Design, Fabrication and Installation appeared first on Robinsons Longcliffe.

The scope of work involved the design, fabrication, and installation of two custom canopies specifically engineered to prevent clinker from becoming airborne during handling. These canopies were carefully designed to minimise environmental impact while ensuring seamless integration with the existing infrastructure at the Tilbury Docks site.

The installation was carried out with attention to detail to ensure the canopies were securely positioned and functioned effectively to mitigate clinker contamination. The project was completed on schedule and in full compliance with all environmental, health, safety, and regulatory standards.

Robinsons Longcliffe Ltd’s expertise in bespoke design and industrial installations played a crucial role in the success of the project, contributing to CEMEX’s commitment to reducing environmental impact and maintaining operational efficiency at Tilbury Docks.

CEMEX Tilbury Docks

The post Clinker Canopy Design and Installation appeared first on Robinsons Longcliffe.

The post Chlorine Bypass System Installation appeared first on Robinsons Longcliffe.

The scope of work included the installation of a primary crushing station, multiple surge hoppers, more than 12 incline conveyors, and two advanced screening plants. These elements were designed to work in unison to optimise the material handling and processing operations at the facility.

This project was undertaken in full compliance with CDM (Construction Design and Management) Regulations, ensuring all health, safety, and regulatory requirements were strictly followed throughout the installation process.

Robinsons Longcliffe Ltd’s role in the project included the careful management of all aspects of the installation, ensuring that all equipment was safely and efficiently installed according to the technical specifications provided by Sandvik UK. The team utilised their expertise in heavy engineering and bespoke fabrication to ensure that the new facility was operational and met the high standards expected by Sandvik UK.

Throughout the project, Robinsons Longcliffe Ltd ensured that all health and safety measures were adhered to, and the installation was carried out on schedule with minimal disruption to ongoing operations at the site.

This installation marked a significant achievement for Robinsons Longcliffe Ltd, demonstrating their capability in delivering complex, large-scale projects in the quarrying and materials processing sector.

The post Crushing and Screening Facility Installation appeared first on Robinsons Longcliffe.

The project involved several key stages, beginning with the safe removal of the bridge from its original location, followed by the erection of new foundations at a different point along the river, and the precise reinstallation of the bridge. The bridge, which measured approximately 44 metres in length, 10 metres in width, and 3.5 metres in height, required specialist lifting equipment. Robinsons sourced and managed the crane contractors, selecting one of the UK’s largest cranes, the Liebherr LG1550, to safely lift the structure from its original position.

Once the bridge was removed, it was carefully dismantled in sections, transported to the new location, and reassembled. Robinsons Longcliffe Ltd also sourced and managed the piling contractors for the installation of new piled concrete foundations at the new location, ensuring that the bridge was securely reinstalled onto these foundations.

Throughout the entire process, Robinsons Longcliffe Ltd managed all aspects of the project, including design, health and safety, engineering, and project delivery. The team ensured that all operations were conducted in compliance with CDM regulations and that the project was completed to the highest standards of safety and quality.

This full turnkey solution successfully delivered the bridge relocation with minimal disruption, adhering to the client’s requirements and meeting all technical and safety standards.

The post Bridge Removal, Relocation, and Installation appeared first on Robinsons Longcliffe.

The project involved comprehensive design work, ensuring that the plant met both the specific technical requirements of the client and regulatory standards for safety and performance. Robinsons Longcliffe Ltd’s expertise in bespoke fabrication enabled the delivery of a system that would efficiently process and convey flyash without disruption to Drax Power Station’s ongoing operations.

The scope of work included the fabrication of key components of the plant, such as hoppers, screens, and conveyor systems, all designed to handle the weight and abrasiveness of the flyash material. The entire system was integrated into the existing infrastructure at Drax Power Station to ensure seamless operation. This project was completed on schedule and to the highest standards, contributing to Drax’s ability to manage its operations efficiently and sustainably.

The post Flyash Plant Design and Fabrication appeared first on Robinsons Longcliffe.

The loading tower was also required to comply with strict guarding regulations, ensuring safety throughout its operation. An integral part of the design was the inclusion of an internal stairwell, providing access to the top level for operational staff.

This project was undertaken in full compliance with CDM (Construction Design and Management) Regulations, ensuring that all health and safety standards were met throughout the design and construction phases.

All works were executed under CE marking Execution Class 2, ensuring that the highest standards of quality and safety were maintained. The civil engineering work was a key component of the project, with Robinsons Longcliffe Ltd managing all aspects of the foundations. The foundations themselves measured over 35 metres in length and 20 metres in width, requiring the installation of 270 cubic metres of concrete and the use of over 40 tonnes of structural steel.

This turnkey solution, encompassing both design and construction, was completed to meet JCB’s high standards of quality, safety, and compliance.

The post Test Loading Facility appeared first on Robinsons Longcliffe.